ÖRG is active in building multiphysics and multiscale models and building innovative experimental platforms for the development of processes for high-throughput additive manufacturing using kinetic particle deposition (KPD). KPD enables the solid-state deposition of microscale particles by means of kinetic impact energy achived through the acceleration of particles in supersonic spray nozzles.

Studying the physics pertaining to the motion of particulates in high velocity turbulent multiphase flows.

• Standardization of powder feedstock characterization methods for predictable spray procedures.

• Nondestructive of AM Products

• Development of training programs and educational materials for engineers & technicians

• Wear & clog resistant nozzles.

• In-situ sensory systems and machine learning algorithms

• High-fidelity CFD and heat transfer models for accurately simulating Cold Spray, Wire Arc Additive Manufacturing, and Plasma Arc Additive Manufacturing for machine process optimization

Novel applications research including but not limited to:

• Cold spray nozzles for coating large surface areas at enhanced manufacturing rates.

• Cold spray process development for metallization of hard surfaces (e.g., ceramics) for use in power electronics.

• Multiphase material systems.

• Development of models for predicting nature of deposition

• Integration of models in learning schemes for toolpath optimization.

• Development of methods for CS metal deposition on featured surfaces (e.g., inner and outer corners).